What does Midway Rotary Die Solutions make?
Midway Rotary manufactures solid rotary dies, flexible dies, anvils, gears, matched die-and-anvil sets, manual press modules, and Model 9000 Photocutters for converting lines.
Trusted tooling partner for converters worldwide
Precision rotary dies, built for uptime.
Midway Rotary Die Solutions (MRD) keeps production lines running with engineers, machines, and services. We provide exceptional solid and flexible tooling for the converting industry.
Williamston, Michigan
Purpose-built facility with dedicated grinding and hardening cells.
50 years
Heritage in rotary die innovation
ISO 9001:2015 QMS
Documented tolerances & traceability
98% on-time
Most orders ship early
Products
MRD product families
Rotary dies and tooling engineered for uptime, accuracy, and unparalleled performance.
Solid Rotary Dies
Through-hardened dies engineered for long runs, tight tolerances, and predictable resharpening.
Flexible Pinnacle Die® by Tsukatani — AP and NP types
Tsukatani Flexible Pinnacle Die® program (AP/NP) for labels, films, foams, and cushioning materials across North America—built on the Atlas Flex heritage.
Gears
Precision gears designed to maintain registration and minimize backlash.
Process
How we work
A five-step design process to ensure customer success exceeds expectations
1
Application discovery
We review substrates, liners, adhesives, and press data to baseline the die design.
2
Engineering review
Create die-designs to achieve accurate part size, control waste, maximize tool life
3
Precision machining
Advanced CNC centers with cutting-edge CAD/CAM software deliver consistent finishes and accuracy
4
Validation & documentation
Every tool ships with inspection reports, recommended pressure settings.
5
Lifecycle support
Same-day responses, rapid resharpen, and on-press troubleshooting.
Differentiators
Why converters choose MRD
Superior engineering, Industry Expertise, and Technical Support to exceed project expectations
Engineering-first partnership
We collaborate with converters and OEMs to remove uncertainty before the die is on press.
Reliable Performance
All orders are tracked and documented throughout the process to ensure on press production
Responsive lifecycle services
Dedicated service coordinators keep resharpening and repairs on schedule.
Common Questions
Fast answers for engineers and buyers
Clear definitions and selection guidance that help teams compare tooling options faster.
What materials does Midway Rotary support?
Midway Rotary supports labels, films, foams, tapes, cushioning materials, laminates, paper stocks, and medical or industrial converting webs that require controlled cutting and repeatability.
When should a converter choose a solid rotary die instead of a flexible die?
Converters usually choose solid rotary dies for longer runs, tighter tolerances, abrasive materials, and resharpen programs, while flexible dies are often favored for faster changeovers and shorter-run work.
What information helps Midway Rotary recommend the right tooling?
The most useful inputs are substrate, liner, adhesive, caliper targets, press make and model, desired run speed, die size, and any known cutting or slug-removal issues from prior jobs.
Does Midway Rotary provide documentation with tooling orders?
Yes. Midway Rotary emphasizes inspection data, recommended pressure settings, setup notes, and lifecycle support so press teams can repeat successful jobs with less trial-and-error.