Effective Rotary Die Product Solutions | Midway Rotary Die Solutions

Crush Cut Solid Rotary Dies are machined to the tightest tolerances available in the industry, making the most difficult rotary converting applications possible. Crush Cut rotary converting stands out as a cost-effective method for converting a range of materials, demanding precision tools and inventive material handling solutions that Midway is built to handle.

Primary Benefits

Economical tool for high-speed rotary converting
Dies can be repaired/retooled
Enables high-precision cut-to-liner applications
Industry-leading durability
Dies can be segmented for easy repair of high-wear areas

Manual Press Modules represent an indispensable tool for any manufacturing or design environment where precision and flexibility are key. These versatile units offer the perfect solution for assessing die performance under real-world conditions, ensuring that your final product meets all quality and efficiency standards.

Primary Benefits:

Ideally suited for executing short production runs, allowing businesses to efficiently manage small orders or limited edition items without the need for full-scale production setups
Enable designers and engineers to test and refine their products in a controlled, cost-effective manner, speeding up the innovation cycle and reducing time to market

In the fast-paced world of manufacturing, efficiency and precision reign supreme, especially when it comes to the intricate process of die-cutting. Enter the game-changer: slug removal solutions for rotary dies. These innovative solutions are engineered to seamlessly extract the waste material—known as slugs—from die-cut products, ensuring a clean, flawless finish every time.

Primary Benefits:

Significantly enhances production speed by eliminating manual slug removal processes, allowing for a smoother, uninterrupted workflow
Dramatically improves product quality, as the precision removal of slugs prevents any potential damage to the die-cut items, ensuring they meet the highest standards of perfection
By automating the slug removal process, it reduces the risk of workplace injuries associated with manual removal, promoting a safer work environment

Matched Die Sets are expertly paired with a die and its corresponding anvil, working in perfect unison to enhance your die cutting process. This duo is especially effective for tasks like slug removal or when tackling pressure-sensitive cutting projects. Moreover, Midway highly recommends pairing your rotary die with our standard anvils, a strategic move to elevate control and ensure excellence across both components.

Primary Benefits:

Matched sets are expertly paired to function as a cohesive unit, not only streamlining the cutting process but also significantly boosting efficiency and accuracy
The synergy between the die and its corresponding anvil ensures a flawless execution of even the most challenging cuts, making it an indispensable tool for professionals seeking to minimize waste and maximize productivity
The strategic pairing of our standard anvils offers an exceptional level of control that is critical for projects demanding the highest standards of quality